Custom School Hats & Caps
Woven panels and a brim form a cap. Beanies take shape during knitting. A cap can carry embroidery, while colored yarn forms a beanie’s jacquard motif.
Caps, Beanies and Brimmed Hats
School colors can appear in cloth or yarn.
Headwear Shapes
The four designs differ at the crown, brim and cuff.
- School baseball cap
Peaked front and optional rear adjuster. - Knitted school beanie
Stretch knit with a turned cuff. - School sun hat
All-around brim for outdoor use. - School bucket hat
Soft crown and downward brim.
Crown, Brim and Head Size
We size headwear by head circumference.
- Crown shape
Crown panels set the height and shape. - Brim style
Peak or brim width follows the pattern. - Head circumference
We can develop youth and adult head sizes. - Adjustment or ribbing
Rear fastenings or stretch rib adjust the fit.
Embroidery, Labels and Jacquard
Cap panels curve. Beanie cuffs stretch when worn.
- Cap embroidery
Embroidery machines stitch directly into a woven cap panel. - Woven label
Woven labels can be sewn to panels or cuffs. - Jacquard knit
Jacquard knits the design into the beanie in colored yarn. - Cuff and brim colors
Contrasting rib or brim fabric carries house colors.
Woven Cap Cloth and Beanie Yarn
Caps use woven fabric. Beanies use yarn.
- Cotton twill
Cotton twill gives cap panels a diagonal weave. - Polyester-cotton
Sewn panels can also use polyester-cotton. - Acrylic knit
Acrylic yarn can carry striped or jacquard patterns. - Adjustment
Rear adjusters change the cap circumference.
How a School Mark Fits the Crown or Cuff
A cap crest follows the curved panel. A beanie crest stretches with the cuff.
Cap panels
The crown can use cotton twill or polyester-cotton. A rear adjuster changes its fit.
Direct embroidery
Colored thread forms the crest directly on a suitable cap panel or knitted cuff.
Knitted motif
Jacquard forms the pattern during knitting so it stretches with the cuff.
Sewn label
A separate woven label can carry a small school name on a cap or beanie.
Cap Assembly and Beanie Construction
We join the crown panels, then attach the brim. Knitted beanies can have a turned or contrasting cuff. We coordinate production and specialist work by style.